Create a Safer, More Hygienic
Process Environment with
Magnetic Mixing Solutions.
Magnetic Coupling
Mixing Technology
Mechanical Seal Agitators
vs.
Magnetic Agitators
Mechanical Seal Agitator
- Physical seal contact
- Possible in case of seal failure
- Requires periodic seal replacement and maintenance
- Risk of contamination in seal gaps
- Requires an additional seal flush / rinse line
- General chemical and high-load processes
- Lower initial cost, but maintenance costs occur
Sealing Method
Leakage Risk
Maintenance
Hygiene
CIP & SIP
Main Applications
Cost
Magnetic Coupling Agitator
- Seal-free hermetic sealing using magnetic coupling
- No leakage
- Almost maintenance-free
- Excellent hygienic performance
- Cleanable inside the tank
- Bio, pharmaceutical, food, and high-purity chemical processes
- Higher initial cost, but lower long-term operating cost
Sealing Method
Leakage Risk
Maintenance
Hygiene
CIP & SIP
Main Applications
Cost
- Physical seal contact
- Possible in case of seal failure
- Requires periodic seal replacement and maintenance
- Risk of contamination in seal gaps
- Requires an additional seal flush / rinse line
- General chemical and high-load processes
- Lower initial cost, but maintenance costs occur
Sealing Method
Leakage Risk
Maintenance
Hygiene
CIP & SIP
Main Applications
Cost
- Seal-free hermetic sealing using magnetic coupling
- No leakage
- Almost maintenance-free
- Excellent hygienic performance
- Cleanable inside the tank
- Bio, pharmaceutical, food, and high-purity chemical processes
- Higher initial cost, but lower long-term operating cost
Principle of Magnetic Agitators
SEDNA ENG’s magnetic agitators use magnetic coupling technology
to deliver stable mixing performance in a fully sealed structure.
- Drive Unit (The external magnet)
to the internal magnet without physical contact through the sealed barrier
- Welding plate
from the drive unit, preventing leakage and contamination without mechanical seals.
- Impeller Unit (The internal magnet + Impeller)
Data-Driven Engineering for Optimized Mixing Processes
SEDNA ENG delivers scientific, data-driven design for optimized process performance.
Process & Operating Condition Review
- We analyze customer requirements, fluid properties, tank volume, mixing objectives, and site conditions to establish the basis for the optimal mixing solution.
- 유체 특성(점도, 비중, 온도), 탱크 용량, 교반 목적(혼합, 분산, 유화 등) 및 현장 환경 면밀히 분석
- 최적 솔루션 설계를 위한 중요 기반
We identify your manufacturing requirements, analyze your processes, and provide the most effective solution.
- お客様のプロセス要求事項を把握
- 流体特性(粘度・比重・温度)、タンク容量、撹拌目的(混合・分散・乳化など)、現場環境を詳細に分析
- 最適なソリューション設計のための重要な基盤を構築
Reference Review & Feasibility Study
- 확보된 공정 데이터 기반 설계/기술 검토 진행
- 세드나 이엔지의 산업별 과거 적용 사례 검토
- 유사 조건 성공 사례 분석
- 고객사 공정 적용 기술적 타당성 검토. 예상 효과 예측
Based on accumulated process data and application references, we review similar cases and evaluate technical feasibility for the customer’s process.
- 取得したプロセスデータをもとに、設計・技術レビューを実施
- SEDNA ENGの業界別導入実績を検討
- 類似条件での成功事例を分析
- お客様のプロセスへの技術的適用性を検討し、期待効果を予測
CFD Analysis
- 이론적 검토를 넘어선 단계
- CFD(Computational Fluid Dynamics) 해석으로 실제 공정 환경 교반 성능 시뮬레이션
- 유체 흐름, 교반 속도, 전단력 분포 정밀 예측
- 최적 임펠러 형태 및 교반 속도 결정. 시행착오 최소화, 공정 효율 극대화
Using CFD simulation, we predict fluid flow, mixing speed, and shear distribution to optimize impeller design and operating conditions.
- 理論検討にとどまらない高度な解析ステップ
- CFD(Computational Fluid Dynamics)解析により、実際のプロセス環境における撹拌性能をシミュレーション
- 流体の流れ、撹拌速度、せん断力分布を精密に予測
- 最適なインペラ形状と撹拌速度を決定し、試行錯誤を最小化、プロセス効率を最大化
Final Solution Design & Scale-Up
- 고객사 요구에 완벽 부합하는 최종 교반 솔루션 설계
- 실험실 규모부터 대량 생산용까지, 공정 규모에 맞춰 효율적 확장(Scale-up) 가능한 설계안 제안
- 재질 선택부터 부품 설계까지 모든 요소 고려
We design a customized mixing solution that supports efficient scale-up from lab testing to full-scale production.
- お客様の要求に最適化した最終撹拌ソリューションを設計
- ラボスケールから量産規模まで、プロセス規模に応じた効率的なスケールアップ設計を提案
- 材質選定から部品設計まで、あらゆる要素を考慮
Manufacturing & Application
- 최종 설계 안 확정 후, 세드나 이엔지 숙련된 기술자 직접 제품 제작
- 정밀 가공 및 엄격한 품질 관리. 설계된 성능 완벽 구현
- 고객사 설비에 정확히 설치
- 안정적 작동 위한 기술 지원
After final design approval, SEDNA ENG manufactures the equipment with precision machining, strict quality control, and technical support for stable operation.
- 最終設計確定後、SEDNA ENGの熟練技術者が直接製作
- 精密加工および厳格な品質管理により、設計性能を忠実に実現 お客様設備への正確な設置
- 安定稼働のための技術サポート支援